Harley Davidson Exhaust Bolt Torque

Front Exhaust is Green.
Harley davidson exhaust bolt torque. You may have to remove the heat shields in order to access the bolts on all the flanges and use antiseize compound all that heat and corrosion will make things tough the next time. Harley Davidson Master. I always check the torque values after everything is bolted up too.
Reveal the Exhaust Pipe Opening. Tighten the exhaust flange nuts evenly and to a torque of 60-80 inlbs. If you are referring to the cylinder head exhaust flange --- tighten the top nut of the front head to 9-18 in-lbs then tighten the lower nut to 120 in-lbs finally tighten the top nut to 120 in-lbs.
You really should get the manual specific to your model. My service manual says to use NEW torx screws to remount the front brake disc rotors and tighten 16 to 24 FOOT lbs. This might be a bit high but because it is a steel stud in an aluminum head it could serve as a guide to a maximum limit.
Supplied Torque bolts to 13 15 ft. 516585 Nm 3843 ft-lbs clamp bolt NOTICE Wipe all fingerprints off of exhaust system components after installation and before starting engine. Minton explains that the procedure requires the use of a torque wrench but not for final tightening.
96 - 120 lbs. Be careful not to over-tighten. You get a feel for the torque by taking a torque wrench and turning to the specified torque on something else to get the feel for the specified torque.
Harley-davidson Torque Spec Chart. Torque - 86 ft-lbs 1088 Nm 3500 rpm chrome duals exhaust Bore - 375 in. On my 2004 Ultra you start the torquing sequence on the top or bottom of the front flange and the OTHER ORDER on the rear flange dcfatboy Jul 14 2010.